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产品名称: KA-XZ05 automatic touch screen laminating machine
上市日期:2015-05-13



Parameter introduction:


KA-XZ05 automatic touch screen laminating machine is designed for automatic lamination of 3.5"~5" sensor and PET and glass substrate (cover lens) in vacuum state so as to achieve continuous, high-efficiency and high-quality automated production.


Technological process: manual mounting of Sensor → PET stripping → Mount and laminate PET → PET back diaphragm stripping → Printing → Mount cover lens → Vacuum lamination → Precure → Manually take off finished product


Design requirements:



The following design requirements are raised for this machine according to product dimensions and relevant industry information:


● Stable and reliable continuous production, elegant and attractive overall appearance, user-friendly operation, convenient maintenance and debugging.

● Repositioning accuracy of equipment: ±0.08mm.

● Range of laminating head pressure: 0~100N.

● Hardness of laminating roller: 55A.

● Dimensions and appearance are compliant with relevant standards after the lamination..

● Equipment motion rhythm: T (equipment) ≤ 30s; Activation: more than 95%. In case of timely manual loading & unloading and if the loading & unloading time is skillfully kept within the time required for one cycle of vacuum lamination, T would not be more than 30s during entire operating period..

● Number of operators for single machine: 1 operator mainly designated for loading of parts and loading & unloading of finished products.

● All parts are compliant with machinery manufacturing standard; principal components are manufactured from imported aluminum alloy that is subjected to precision processing and grinding treatment for assuring hardness and flatness.

● Self-fabricated KJ series of purification system (FFU) features low noise, high pressure, high efficiency and energy conservation etc. and is used with ionizer to enable the purification of equipment working area to reach grade 100..

● PLC programs and high-precision servo system are used for control and contribute to reliable operation, stable performance and high precision of control position..

● Clear and intuitive human-machine interface and comfortable human-machine dialogue mode facilitate the setting and modification of resources at each workshop section


Note: this model is compatible with the processing and production of 2"-5" and 7"-12.1" screen and can be used to manufacture products of various specifications according to customer’s requirements.



I. Purpose and Characteristics of Product


Multifunction laminating machine KA-DT12 (with CCD) is one of our automated machines and is mainly designed for LCM back-end process. . Developed based on laminating technologies of optical modules such as Touch panel, Touch and Lens, this equipment has radically eliminated bubbles that may be generated during lamination; anti-gravity vacuum unit helps prevent such functional defects as stretching, dents and Newton’s rings that may occur in lamination process of film. . Thus, this model is applicable for rigid/flexible lamination between glass substrate and a variety of functional films and the rigid/flexible lamination between films. . Besides, it’s also possible to realize rigid-to-rigid lamination between glass substrate with OCA (optical clear adhesive) and glass panel.


KA-DT12’s (with CCD) visible dimension of maximum processing area is 12" and is compatible with smaller sizes. . This equipment gives priority to CCD visual registration system while incorporating self-service side positioning for registration with an accuracy of ±0.05mm; its automatic four-shaft regulation system contributes to high-speed accurate registration and thus assuring lamination yield rate of product. . It’s possible to change locating point based on the condition of product and extremely simple to change model number; thus, this equipment is particularly ideal for small-batch diversified production.


Major features:


● Vibration-free smooth operation.

● Substrate thickness: 0.1~10mm.

● Flat lamination effect, fewer bubbles, no wrinkle, no Newton’s rings.

● Simplicity of operation, handy modification, high efficiency.

● More flexible processing dimension.

● Simplify the requirements for operating personnel while guaranteeing product quality


Performance characteristics:


● Brand PLC together with human-machine interface contributes to reliable operation and simplified operation.

● Setting of technical parameters and online monitoring could be performed expediently thanks to the touch screen.

● Automatic electrostatic dissipation is incorporated to prevent electrostatic precipitation induced contamination.

● Positioning of polarizer is subject to no influence of rubber roll for lamination, and this assures the positioning accuracy..

● Principal components are manufactured from imported aluminum alloy that is subjected to precision processing, grinding treatment and low-temperature oxidation for assuring hardness and operating stability.

● CCD automatic identification and correction



Product Description:
  • Function
  • Specifications
  • ConnectionDiagram
  • Panel
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Parameter introduction:


KA-XZ05 automatic touch screen laminating machine is designed for automatic lamination of 3.5"~5" sensor and PET and glass substrate (cover lens) in vacuum state so as to achieve continuous, high-efficiency and high-quality automated production.


Technological process: manual mounting of Sensor → PET stripping → Mount and laminate PET → PET back diaphragm stripping → Printing → Mount cover lens → Vacuum lamination → Precure → Manually take off finished product


Design requirements:



The following design requirements are raised for this machine according to product dimensions and relevant industry information:


● Stable and reliable continuous production, elegant and attractive overall appearance, user-friendly operation, convenient maintenance and debugging.

● Repositioning accuracy of equipment: ±0.08mm.

● Range of laminating head pressure: 0~100N.

● Hardness of laminating roller: 55A.

● Dimensions and appearance are compliant with relevant standards after the lamination..

● Equipment motion rhythm: T (equipment) ≤ 30s; Activation: more than 95%. In case of timely manual loading & unloading and if the loading & unloading time is skillfully kept within the time required for one cycle of vacuum lamination, T would not be more than 30s during entire operating period..

● Number of operators for single machine: 1 operator mainly designated for loading of parts and loading & unloading of finished products.

● All parts are compliant with machinery manufacturing standard; principal components are manufactured from imported aluminum alloy that is subjected to precision processing and grinding treatment for assuring hardness and flatness.

● Self-fabricated KJ series of purification system (FFU) features low noise, high pressure, high efficiency and energy conservation etc. and is used with ionizer to enable the purification of equipment working area to reach grade 100..

● PLC programs and high-precision servo system are used for control and contribute to reliable operation, stable performance and high precision of control position..

● Clear and intuitive human-machine interface and comfortable human-machine dialogue mode facilitate the setting and modification of resources at each workshop section


Note: this model is compatible with the processing and production of 2"-5" and 7"-12.1" screen and can be used to manufacture products of various specifications according to customer’s requirements.



I. Purpose and Characteristics of Product


Multifunction laminating machine KA-DT12 (with CCD) is one of our automated machines and is mainly designed for LCM back-end process. . Developed based on laminating technologies of optical modules such as Touch panel, Touch and Lens, this equipment has radically eliminated bubbles that may be generated during lamination; anti-gravity vacuum unit helps prevent such functional defects as stretching, dents and Newton’s rings that may occur in lamination process of film. . Thus, this model is applicable for rigid/flexible lamination between glass substrate and a variety of functional films and the rigid/flexible lamination between films. . Besides, it’s also possible to realize rigid-to-rigid lamination between glass substrate with OCA (optical clear adhesive) and glass panel.


KA-DT12’s (with CCD) visible dimension of maximum processing area is 12" and is compatible with smaller sizes. . This equipment gives priority to CCD visual registration system while incorporating self-service side positioning for registration with an accuracy of ±0.05mm; its automatic four-shaft regulation system contributes to high-speed accurate registration and thus assuring lamination yield rate of product. . It’s possible to change locating point based on the condition of product and extremely simple to change model number; thus, this equipment is particularly ideal for small-batch diversified production.


Major features:


● Vibration-free smooth operation.

● Substrate thickness: 0.1~10mm.

● Flat lamination effect, fewer bubbles, no wrinkle, no Newton’s rings.

● Simplicity of operation, handy modification, high efficiency.

● More flexible processing dimension.

● Simplify the requirements for operating personnel while guaranteeing product quality


Performance characteristics:


● Brand PLC together with human-machine interface contributes to reliable operation and simplified operation.

● Setting of technical parameters and online monitoring could be performed expediently thanks to the touch screen.

● Automatic electrostatic dissipation is incorporated to prevent electrostatic precipitation induced contamination.

● Positioning of polarizer is subject to no influence of rubber roll for lamination, and this assures the positioning accuracy..

● Principal components are manufactured from imported aluminum alloy that is subjected to precision processing, grinding treatment and low-temperature oxidation for assuring hardness and operating stability.

● CCD automatic identification and correction



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