Fully automatic gantry high-pressure bubble remover is the finished equipment integrated with electromagnetic heating and automatic vertical lift based opening/closing
of door and is mainly designed for LCD module production line to remove bubbles in LCD board detected during polarizer calibration upon the completion of process
between polarizer & LCD glass and ITO film & glass. . This equipment removes bubbles generated during the bonding of polarizer by taking advantage of pressure and
temperature. The procedure would enhance the bonding force between various materials and is also useful for liquid crystal cell vacuum bubble removal and other
processes..
Operation sequence control for the equipment is performed through PLC while the operation conditions like temperature, air pressure and operating time etc. are
controlled via intelligent programs. . Compact, reliable and unique interlock safety protection device with multiple protections assure efficient inflation and
deflation and safe opening/closing of door; the complete set of equipment features rational structure, high degree of automation, reliable and safe operation,
simplified operation and high productivity etc..
Working chamber of the equipment is fabricated from SUS304 rust-proof material. . Chamber space could be customized according to user’s requirements..
This equipment is manufactured according to GB 150-1998 as a national standard of the People’s Republic of China and is examined & inspected according to JB 4730-1774
standard of former National Machinery Commission, while being under the jurisdiction of Pressure Vessel Safety Technology Supervision Regulation.
★Performance Characteristics★.
◆ Over-temperature protection, over-pressure protection and over-current protection etc..
◆ Vertical opening/closing of door; Custom-made double-door straight-through chamber comports more with supporting production at automatic production line
◆ Through electromagnetic induction heating, electrical energy is converted into magnetic energy that acts on the body of pressure chamber (encircling coil with
stainless steel wall) and thus enabling material molecules to perform relative movement for frictional heating. This saves intermediate heat conductor, improves power
utilization rate and provides an effective solution for uneven temperature and inaccurate temperature control; in this process, the power utilization rate reaches up
to 95% or higher. Furthermore, this device incorporates supersonic frequency technology that assures zero electromagnetic noise and electromagnetic interference after
technical treatment
◆ Natural cooling.
◆ Two operating modes (manual/automatic).
◆ It’s possible to adjust dwell time (0~60 minutes) and door opening delay period (0~10 seconds) according to process requirements;.
◆ High-precision air filter is provided.
◆ Famous-brand PLC control system is used with 5.6-inch color human-machine interface; Parameters are presented through curves to facilitate the operation.
◆ Double-safety protection structure for pressure, temperature, mechanics and electrics