Parameter introduction:
Automatic polarizer laminating machine is a type of automatic laminating equipment developed by KEF in accordance with production characteristics of small display and small touch module and is one of the important LCD production equipment. . During back-end production of liquid crystal display, AT15 attaches polarizer at front and back sides in accordance with polarization angle. . Also, it is applicable for various combination technologies of touch-control module and window protection module and is ideal for pressure sensitive lamination between diaphragm & diaphragm, diaphragm & glass substrate and diaphragm & acrylic panel etc. Besides, this machine features high efficiency, labor conservation and high yield rate etc. and can avoid such defects as bubble, wrinkle, halo and ripple that may occur during artificial lamination. . This machine is characterized by extremely high efficiency, high degree of automation and operation simplicity. Thanks to the continuous composite motion including automatic feeding, automatic stripping and automatic lamination, one person would be enough to operate the entire work table. This improves labor intensity, reduces labor cost and enables the equipment to get rid of over-reliance on staff proficiency. . Due to its high compatibility, the equipment is suitable for production of 8"-15" products. . Rubber roller for lamination could be heated to comport with various laminating conditions. . Vac-sorb upper and lower platforms equipped with internationally renowned-brand pneumatic components, precision screw and electric motor move accurately under the control of PLC and constitute an effective helper in production of small module, touch module and other optical components.
Each equipment unit is provided with automatic detection function for real-time tracking of equipment operation and material conditions. In case of equipment failure or material exhaustion, the equipment would give prompt that facilitates manual operation.
Main performance:
● PLC programs and high-precision servo system are used for control and contribute to reliable operation, stable performance and high precision of control position.
● Clear and intuitive human-machine interface and comfortable human-machine dialogue mode facilitate the setting and modification of various models.
● Lamination roller exhibits reliable pressure accuracy and is appointed with high-precision dial gauge for position tracking and validation.
● The complete set of machine incorporates SMC pneumatic elements and Panasonic high-precision servo control system for driving purpose.
● The equipment is provided with high-precision servo motor cross correction that assures accurate positioning of glass.
● Principal components are manufactured from imported aluminum alloy that is subjected to precision processing and grinding treatment for assuring hardness and flatness.
● Automatic electrostatic dissipation is incorporated to prevent electrostatic precipitation induced foreign matters.
● The equipment comprises internationally renowned KEYENCE sensor for detection.
● The equipment features automatic feeding and automatic stripping & blanking
Technical data:
Main structure of equipment is a totally sealed structure fabricated from heavy industrial and oxidized aluminum and provided with blower fan and FFU at top. The internal purification is of grade 100, while the interior is furnished with ion-based electrostatic elimination device. . All mechanisms operate in an integrated manner that has considerably improved production efficiency.
● Outside dimensions (L*D*H): 1600x1200x2100mm.
● Height of work table: approx. 850mm.
● Number of operators: 1 person.
● Lamination adaption dimension: 8"~15".
● Operating air pressure (Mpa): 0.4~0.7Mpa.
● Rubber roller hardness: Shore 55.
● Repositioning accuracy of equipment: ±0.1mm.
● Power supply: AC 220V/50Hz.
● Equipment power: 4kW.
● Vacuum collection mode: negative-pressure fan.
● Cleanliness of working area: grade 100.
● Laminating rate: 5s/pcs.
● Equipment control mode: PLC + Touch panel.
● Glass correction mode: servo motor cross correction.
● Diaphragm correction mode: servo motor cross correction.
● Diaphragm protection film removal method: automatic mechanical stripping.
● Electrostatic elimination: ion fan + earthing